Precision manufacturing is the executive department of precision engineering. Precision engineering focuses on the design and development of high-precision parts. Precision manufacturing upholds the original intent and design and transforms it into viable parts. From the production of aircraft aluminum alloys to surgical bone drilling equipment and custom automotive tools, precision machining has penetrated into every technology and industry.
High dimensional accuracy is its main focus, which is characterized by smaller and smaller parts and high tolerances. Engineering focuses on the size and role of parts in equipment, while precision manufacturing focuses on the design and creation of specified parts.
Precision machining can be used for a variety of materials, including steel, bronze, graphite, glass, and plastic. According to the scale of the project and the materials used, various precision machining tools will be used. Any combination of lathes, milling machines, drilling machines, sawing machines and grinders can be used, and even high-speed robots can be used. For example, the continued demand for minimally invasive surgery is driving the demand for smaller and smaller components with miniature and complex features. These market demands reduce costs, thereby driving the demand for efficiency and cost-effectiveness.
This technology has already affected many industries, including automotive, aerospace, and medicine. As more and more companies discover opportunities to use it, precision manufacturing may become more prominent than it is today.
But why is precision manufacturing so effective? And how to help you make better products?
Impeccable Precision Machining
As the name suggests, precision manufacturing technology can make the accuracy of parts and products reach a level that most other methods cannot match.
As a result, the entire industry has made a leap, because precision manufacturing enables companies to produce parts in areas with very tight tolerances, which have very strict tolerances.
Creating products with the same quality can be challenging, especially for products with complex component designs. However, the use of CNC machine tools for precision machining will only lead to the consistency of output time.
Having products of consistent quality not only helps to improve the brand’s image in terms of design and safety, but also helps reduce the output of bad products.
Low Error Rate
Although human workers are very important and needed in many manufacturing processes, they are bound to make mistakes, especially as technology and global manufacturing patterns change so rapidly. Precision machining or cutting the material with CNC machines can produce accurate and consistent results, thereby minimizing or eliminating manufacturing errors. The use of CNC machining technology reduces the need for labor and minimizes the chance of human error, thereby further improving the accuracy and accuracy of the method.
Due to the advanced software functions used in modern precision manufacturing, the turnaround time has been greatly reduced, because the combination of software and processing solutions makes the production process from design to final product simpler and easier to manage.
Wide variety of materials
CNC technology is very flexible and can use a variety of materials to produce parts.
Therefore, it is used both in high-tech industries and in the development of consumer products. For example, stainless steel is always a popular choice because it provides extra durability and resistance to various environmental factors. Aluminum is actually more popular than steel because of the many advantages it can provide. Basic plastics and engineering plastics are also useful because they are easy to modify and affordable, which is why it is not only widely used in the production of consumer parts, but also in high-tech fields such as medical equipment or aerospace. In addition to the above materials, metal copper, titanium, steel, etc., are also very common precision processing materials.
Use Minimum Materials
Although its core concept is subtractive manufacturing which is more likely to produce material waste than additive manufacturing, precision machining is capable of lowering error rate and creating products with consistent quality which helps manufacturers avoid having to throw away any bad product outputs, or repeat processes and use more material.
Easier Testing And Prototyping
Testing is an essential part of any successful product release. Regardless of the production skills of the initial design, in most cases, there will be at least some changes and adjustments to ensure stable performance and necessary durability.
Rapid prototyping capability is one of the biggest selling points of CNC machining technology, because it not only has lower mold costs, provides greater flexibility, but also greatly reduces waiting time.
Accidents are nothing new in manufacturing. Mechanical accidents are one of the most common and destructive accidents in the industry, but fortunately, precision manufacturing requires less manual labor, which means fewer people are involved in the project, and the automation of precision machining is eliminated or Reduce the chance of such accidents.
Since the beginning of the industrial revolution, precision machining has come a long way. With the advent of the new revolution, widely publicized trends (such as Industry 4.0) have proved the growth of smart manufacturing and the demand for interconnected mechanical workshops. Continue to become more precise. However, no matter how advanced technology is obtained in the future, its benefits and importance to the global manufacturing industry will remain unchanged.
With precision manufacturing, experienced service providers can turn almost all projects into reality while meeting strict tolerances, managing customer budgets, and ensuring that production is completed on time.
SANS Machining, a factory with more than 10 years experience in the machining industry. We can provide CNC milling, turning, grinding, EDM and wire EDM service. If you have related project, welcome to send inquiry to us.